World’s
finest beer’s are From Belgium - Shivsu Canadian Clear
In Joint Venture With Prodeb Brewery Technology Belgium
|
MALT
MILL
The machine is a pair of roller grinder whose product
is rough smashed malt. Its main gadget is its two cylindrical
drums with the same diameter. The two drums rotate in
opposite directions for generating extruding force and
shearing force to smash malt. There are waves / grooves
on the drum surface. The malt is sent in the gap between
the drums. The opening between the drums can be adjusted
according to smashing requirement and size of broken malt
grain required for the brewing purpose. |
|
Malt
Mill |
|
Mash and Boiling Tank
It is used for soaking malt, mashing and boiling wort.
The stainless steel product profile is ornamented by red
/ yellow copper plate and heat is preserved by special
insulation material. Main components are composed of rake
mixer, heater system and Geared motor, and equipped with
temperature controller and wort cooler, which completes
the whole saccharification process. Mash and Boiling TankS
are provided with option of top mixing and bottom mixing
according to mixing form and steam inter layer heating
and electric heating according to heating form.
Filter / Whirlpool Tank :
The stainless steel (SS 304) product profile is ornamented
by red/ yellow copper plate and heat is preserved by special
insulation material.
It is composed of upper part and lower part. The upper
part is Filter Tank (i.e.,) Lauter Tank which is used
for separating suspended solid from the liquid, Wort and
the lower part is temporary storage of Wort as well as
a whirlpool which is used for separating coarse sludge,
protein solid, hops from the wort. |
|
Mash
and Boiling Tank |
|
Mash
Boiling and Whirlpool Tank |
|
Plate Heat Exchanger
(Wort Cooler) :
It is used to reduce the temperature of the hot wort
from 90 to 100° C to 16 to 20°C by passing refrigerant
from one side and hot wort from the other side in sealed
isolated stainless steel lazer welded plates.
Wort Oxygenator :
The wort oxygenator is used to inject oxygen into the
cooled wort before fermentation is started. This is essential
for the yeast during fermentation process. |
|
Plate Heat Exchanger |
|
Fermentation and Storage System
Fermentation Tank:
The Fermentation Tank is made out of stainless steel
and it is insulated in its exterior by Polyurethane insulation
material. The Fermentation Tank is provided with dimpled
jackets to allow even cooling of the fermenting beer.
The temperature of the jackets can be set in the PLC or
temperature controller provided and automatic glycol valve
is provided to open or close to achieve the set temperature.
Air and vacuum release valves are provided as safety
on top of the fermentation tank. Pressure gauge along
with Co2 exhaust valve is provided in the system.
A cone shaped bottom is provided for yeast settling
after fermentation process has been completed. |
|
Fermentation
Tank |
|
Bright Beer
Tank:
The Bright Beer Tank is similar in construction and
features of the Fermentation Tank. This tank is used for
storing final produced beer before disposing it through
taps or transfered for bottling.
|
|
Bright
Beer Tank |
|
|
|
Refrigerating
System |
Refrigerating system:
The Refrigeration system is critical in the production
of Beer has it controls the Fermentation process and keep
the temperature ideal for yeast during the process of
conversation of sugar into alcohol. The refrigeration
system is the key system in the fermentation process as
it regulates the temperature absorbing the intermediate
product heat caused during the fermentation process. Various
types and recipes of beer requires different temperatures
which can be controlled by the refrigeration system.
The refrigeration system consist of the main
a)Compressor Unit
b)Ice water tank which is used for cooling the hot wort
and alcohol water tank which is used for cooling both
the fermentation tank and bright beer tank.
|
|
|
|
|
Ice
Water Tank |
Alcohol Water
Tank |
|
CIP System:
CIP system is namely cleaning in
place. The system is used to wash and sanitize all the
brewery equipments including brew hose, fermentation tank
and bright beer tank. The system consists of asepsis water
tank as well as hot alkali tank. Sterile water is used
from the water treatment equipment in both of these tanks.
A moving pump is used to re-circulated and clean the various
equipments of the Micro Brewery.
|
|
CIP System |
|
|
Back
to the MicroBrewery page |